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cryogenic pilot operated pressure relief valve 196 c-0

Pilot Operated Valve

Home >  Products >  Safety Valves >  Pilot Operated Valve

Cryogenic Pressure Relief Valve for LNG and -196°C Service

Precision engineered for LNG, Liquid Nitrogen (LIN),Liquid Oxygen
(LOX),Liquid Argon (LAr), and Ethylene cryogenic storage tanks &
liquefaction plants. Features a self-tightening dome pressure mechanism
that delivers zero-bubble seat tightness up to 98% of set pressure with
thermal decoupling anti-icing protection.

√ Extreme Low Temp: -196°C to +80°C
√ Zero Bubble Leakage @ 98% Set p
√ Low Blowdown: ≤ 7%
√ Anti-Freeze Thermal Decoupling
√ High Backpressure lmmunity  

  

Manufacturer

Shanghai Xiazhao Valve Co., Ltd.

Operating Temp

-196°C to +80°C (-320°F to +176°F)

Core Certifications

ISO 4126-4 / GB/T 40011 / CE PED Module B+D

Seat Tightness

Zero Bubble @ 98% Set P (API 527)

Pressure Rating

Class 150 ~ 2500 (PN16 ~ PN420)

Nominal Diameter

DN25 ~ DN300 (1" ~ 12" NPS)

 

Cryogenic Pressure Relief Valve for Low-Temperature Process Service

The XZ-790LP-Cryo cryogenic pressure relief valve is a pilot-operated pressure-relief assembly described for low-temperature process systems. The supplied product material lists an operating temperature range of -196°C to +80°C, making this cryogenic pressure relief valve relevant to applications where low-temperature media, pressure control, and compatible materials must be considered together. It is presented as a pilot-operated safety valve with a main valve body, differential-area piston, and external non-flowing pilot.

The source describes this valve for LNG, liquid nitrogen, liquid oxygen, liquid argon, cryogenic ethylene, and related cold hydrocarbon duties. A listed application does not by itself establish suitability for a particular installation; the selected valve should match the actual medium, temperature, pressure, discharge arrangement, and connection requirements of the system.

Listed Operating Range and Connections

Listed item Source-listed information
Product series XZ-790LP-Cryo pilot-operated pressure relief valve
Operating temperature -196°C to +80°C (-320°F to +176°F)
Set pressure range 0.10 MPa to 42.0 MPa (14.5 PSI to 6090 PSI)
Nominal sizes DN25 to DN300 (1 in to 12 in NPS)
Orifice range API 526 letters D through T
Flange options RF or RTJ; inlet Class 150 to 2500, outlet Class 150 or 300

The listed range is a starting point, but the final configuration depends on set pressure, required relieving capacity, inlet and outlet geometry, backpressure, and the discharge path. For API 526 orifice sizing, match the required orifice letter and flow area to the duty rather than line size alone.

How the Pilot-Operated Design Is Described

According to the supplied description, the pilot-operated assembly uses dome pressure and differential area to support sealing during normal operation. At set pressure, the pilot is described as venting the dome so the main piston can lift; as pressure decreases, it restores dome pressure to support reseating. Final behavior depends on the selected configuration and system conditions.

The source lists zero-bubble seat tightness at 90%, 95%, and 98% of set pressure under API 527 terminology, together with blowdown of no more than 7%. It also describes a balanced, non-flowing pilot design for variable backpressure up to 70% of set pressure. Confirm the required duty and documentation for an individual order.

Features for Cryogenic Service

  • Low-temperature scope: The cryogenic pressure relief valve is listed for service from -196°C to +80°C, supporting discussions around LNG, LIN, LOX, LAr, and ethylene duties.
  • Pilot-operated architecture: The listed differential-area piston and external pilot arrangement are intended to separate pilot action from main-valve lift.
  • Connection range: DN25 to DN300 sizes, API 526 orifice letters D through T, and RF or RTJ facing options allow the cryogenic pressure relief valve to be discussed alongside the required piping interface.
  • Material options: The source describes different body, trim, spring, and seal material options, including stainless steel, SS316L, LCB, Monel, PTFE/F46/PCTFE, and Inconel X-750. Options must be specified rather than assumed as standard.
  • Documentation references: The supplied material references ISO 4126-4, GB/T 40011-2021, ISO 21013-4, API 527, and EN 10204 3.1 documentation.

Applications and System Context

For LNG storage and receiving equipment, a cryogenic pressure relief valve may be considered where a relief path is required around cold tanks, BOG handling loops, or associated piping. The source also identifies LNG BOG relief system applications. The actual arrangement needs to account for medium condition, set pressure, discharge routing, and the connected equipment; these details shape the correct valve configuration.

For air separation equipment and cryogenic storage, the product is described for liquid nitrogen and liquid argon service. Low-temperature compatibility involves the body, seals, pilot tubing, pressure sensing, flanges, and installation conditions. A clear inquiry should identify the medium, operating temperature, design pressure, set pressure, and connection standard.

For liquid oxygen and cold hydrocarbon service, the supplied product details describe specific material and clean-service references. A cryogenic pressure relief valve for these duties should be discussed with the requested material configuration and documentation scope. Where a project calls for ISO 4126-4 certified equipment, the certificate scope, applicable configuration, and documentation requirement should be confirmed for the actual supply.

Configuration Details to Clarify

The supplied matrix lists several body and trim combinations. For example, stainless, low-temperature cast steel, and Monel-related options appear in different positions within the material table, while seal choices include F46, PCTFE, PTFE, and other materials. This means the cryogenic pressure relief valve can be configured around the stated service requirements, but it also means an available option should not be read as a standard feature on every unit.

API 526 orifice sizing is another configuration point. The source lists letters D through T and provides a dimensional matrix that links nominal inlet and outlet sizes to orifice ranges, flow areas, pressure classes, and set-pressure ranges. A cryogenic pressure relief valve request is more actionable when it includes required relieving conditions, rather than only a nominal pipe size or a broad service description.

Request a Technical Configuration

To discuss a configuration, provide the medium, operating and design temperatures, set pressure, required capacity, inlet and outlet size, pressure class, flange facing, and preferred documentation. For an LNG BOG relief system, include the process conditions and discharge arrangement. If ISO 4126-4 certified documentation is required, state the project requirement.

The XZ-790LP-Cryo is presented for low-temperature pressure-relief duties. Its listed temperature range, pilot-operated principle, pressure range, connection options, materials, and standards references provide a basis for a focused inquiry. Contact the technical team with service data to identify a configuration for the intended installation.

Installation details such as impulse-line routing, pilot accessibility, insulation interfaces, and outlet support should be considered with the surrounding equipment. The product information identifies connection and material options, while the final arrangement should reflect the specified process duty, piping layout, and applicable site requirements for the intended installation at hand.

Product Images

Cryogenic Pressure Relief Valve for Low-Temperature Process Service

Cryogenic Pressure Relief Valve for Low-Temperature Process Service

Cryogenic Pressure Relief Valve for Low-Temperature Process Service

In-House -196°C Liquid Nitrogen Testing Center

Simulating actual deep cryogenic service conditions rather than ambient hydrostatic shortcuts
Ambient hydrostatic testing fails to reveal cryogenic operational defects. Shanghai Xiazhao Valve operates an in-house deep cryogenic testing facility equipped with comprehensive verification infrastructure:
  • Dedicated High-Capacity Liquid Nitrogen (LIN) Tank: On-site bulk liquid nitrogen storage supplying steady -196°C medium for continuous immersion soak, thermal shock, and cyclic opening trials;
  • Automated Multi-Channel Data-Acquisition Console: High-precision pressure transducers and cryogenic thermal arrays capturing pop, reseat, blowdown, and lift curves with ±0.1% FS accuracy;
  • Cryostat Immersion Well & Helium Mass Spectrometer: Submerged insulated cryogenic test wells verifying external and seat leakage below 1.0 x 10⁻⁶ mbar·L/s via helium leak mass spectrometry;
  • Oxygen-Clean Solvent Degreasing Cleanroom: Class 100,000 dust-free cleanroom with solvent ultrasonic degreasing and black-light ultraviolet inspection ensuring hydrocarbon-free assembly per ASTM G93 / CGA G-4.1.

Engineering RFQ Specifications & Manufacturer Contacts

To request customized ASME / ISO sizing sheets and commercial factory proposals, please provide:
  • Process Fluid Medium: Gas/liquid composition, molecular weight, and specific heat ratio (Cp/Cv);
  • Calibrated Set Pressure: Set relief pressure (MPa / Bar / PSI) and allowable overpressure margin (10%, 16%, or 21%);
  • Required Relief Capacity: Certified relieving capacity (Nm³/h or kg/h);
  • Inlet Temperature & Backpressure: Operating temperature and superimposed/built-up backpressure conditions;
  • Flange Class & Preferred Metallurgy: Inlet/outlet ratings, flange finishes (RF/RTJ), and body/trim alloy selection (CF8M, CF3M, Monel).

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cryogenic pilot operated pressure relief valve 196 c-1

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